Sunday, 29 April 2012

IDLH GUIDE

IDLH GUIDE 

Substance
Original IDLH
Value
Revised IDLH
Value
Acetaldehyde 10,000 ppm 2,000 ppm
Acetic acid 1,000 ppm 50 ppm
Acetic anhydride 1,000 ppm 200 ppm
Acetone 20,000 ppm 2,500 ppm [LEL]
Acetonitrile 4,000 ppm 500 ppm
Acetylene tetrabromide 10 ppm 8 ppm
Acrolein 5 ppm 2 ppm
Acrylamide Unknown 60 mg/m3
Acrylonitrile 500 ppm 85 ppm
Aldrin 100 mg/m3 25 mg/m3
Allyl alcohol 150 ppm 20 ppm
Allyl chloride 300 ppm 250 ppm
Allyl glycidyl ether 270 ppm 50 ppm
2 Aminopyridine 5 ppm 5 ppm [Unch]
Ammonia 500 ppm 300 ppm
Ammonium sulfamate 5,000 mg/m3 1,500 mg/m3
n-Amyl acetate 4,000 ppm 1,000 ppm
sec-Amyl acetate 9,000 ppm 1,000 ppm
Aniline 100 ppm 100 ppm [Unch]
o-Anisidine 50 mg/m3 50 mg/m3 [Unch]
p-Anisidine 50 mg/m3 50 mg/m3 [Unch]
Antimony compounds (as Sb) 80 mg Sb/m3 50 mg Sb/m3
ANTU 100 mg/m3 100 mg/m3 [Unch]
Arsenic (inorganic compounds, as As) 100 mg As/m3 5 mg As/m3
Arsine 6 ppm 3 ppm
Azinphosmethyl 20 mg/m3 10 mg/m3
Barium (soluble compounds, as Ba) 1,100 mg Ba/m3 50 mg Ba/m3
Benzene 3,000 ppm 500 ppm
Benzoyl peroxide 7,000 mg/m3 1,500 mg/m3
Benzyl chloride 10 ppm 10 ppm [Unch]
Beryllium compounds (as Be) 10 mg Be/m3 4 mg Be/m3
Boron oxide N.E. 2,000 mg/m3
Boron trifluoride 100 ppm 25 ppm
Bromine 10 ppm 3 ppm
Bromoform Unknown 850 ppm
1,3-Butadiene 20,000 ppm [LEL] 2,000 ppm [LEL]
2-Butanone 3,000 ppm 3,000 ppm [Unch]
2-Butoxyethanol 700 ppm 700 ppm [Unch]
n-Butyl acetate 10,000 ppm 1,700 ppm [LEL]
sec-Butyl acetate 10,000 ppm 1,700 ppm [LEL]
tert-Butyl acetate 10,000 ppm 1,500 ppm [LEL]
n-Butyl alcohol 8,000 ppm 1,400 ppm [LEL]
sec-Butyl alcohol 10,000 ppm 2,000 ppm
tert-Butyl alcohol 8,000 ppm 1,600 ppm
n-Butylamine 2,000 ppm 300 ppm
tert-Butyl chromate 30 mg/m3 (as CrO3) 15 mg Cr(VI)/m3
n-Butyl glycidyl ether 3,500 ppm 250 ppm
n-Butyl mercaptan 2,500 ppm 500 ppm
p-tert-Butyltoluene 1,000 ppm 100 ppm
Cadmium dust (as Cd) 50 mg Cd/m3 9 mg Cd/m3
Cadmium fume (as Cd) 9 mg Cd/m3 9 mg Cd/m3[Unc h]
Calcium arsenate (as As) 100 mg As/m3 5 mg As/m3
Calcium oxide Unknown 25 mg/m3
Camphor (synthetic) 200 mg/m3 200 mg/m3 [Unch]
Carbaryl 600 mg/m3 100 mg/m3
Carbon black N.E. 1,750 mg/m3
Carbon dioxide 50,000 ppm 40,000 ppm
Carbon disulfide 500 ppm 500 ppm [Unch]
Carbon monoxide 1,500 ppm 1,200 ppm
Carbon tetrachloride 300 ppm 200 ppm
Chlordane 500 mg/m3 100 mg/m3
Chlorinated camphene 200 mg/m3 200 mg/m3 [Unch]
Chlorinated diphenyl oxide Unknown 5 mg/m3
Chlorine 30 ppm 10 ppm
Chlorine dioxide 10 ppm 5 ppm
Chlorine trifluoride 20 ppm 20 ppm [Unch]
Chloroacetaldehyde 100 ppm 45 ppm
alpha-Chloroacetophenone 100 mg/m3 15 mg/m3
Chlorobenzene 2,400 ppm 1,000 ppm
o-Chlorobenzylidene malononitrile 2 mg/m3 2 mg/m3 [Unch]
Chlorobromomethane 5,000 ppm 2,000 ppm
Chlorodiphenyl (42% chlorine) 10 mg/m3 5 mg/m3
Chlorodiphenyl (54% chlorine) 5 mg/m3 5 mg/m3 [Unch]
Chloroform 1,000 ppm 500 ppm
1-Chloro-1-nitropropane 2,000 ppm 100 ppm
Chloropicrin 4 ppm 2 ppm
beta-Chloroprene 400 ppm 300 ppm
Chromic acid and chromates 30 mg/m3 (as CrO3) 15 mg Cr(VI)/m3
Chromium (II) compounds [as Cr(II)] N.E. 250 mg Cr(II)/m3
Chromium (III) compounds [as Cr(III)] N.E. 25 mg Cr(III)/m3
Chromium metal (as Cr) N.E. 250 mg Cr/m3
Coal tar pitch volatiles 700 mg/m3 80 mg/m3
Cobalt metal, dust and fume (as Co) 20 mg Co/m3 20 mg Co/m3 [Unch]
Copper (dusts and mists, as Cu) N.E. 100 mg Cu/m3
Copper fume (as Cu) N.E. 100 mg Cu/m3
Cotton dust (raw) N.E. 100 mg/m3
Crag (r) herbicide 5,000 mg/m3 500 mg/m3
Cresol (o, m, p isomers) 250 ppm 250 ppm [Unch]
Crotonaldehyde 400 ppm 50 ppm
Cumene 8,000 ppm 900 ppm [LEL]
Cyanides (as CN) 50 mg/m3 (as CN) 25 mg/m3 (as CN)
Cyclohexane 10,000 ppm 1,300 ppm [LEL]
Cyclohexanol 3,500 ppm 400 ppm
Cyclohexanone 5,000 ppm 700 ppm
Cyclohexene 10,000 ppm 2,000 ppm
Cyclopentadiene 2,000 ppm 750 ppm
2,4-D 500 mg/m3 100 mg/m3
DDT N.E. 500 mg/m3
Decaborane 100 mg/m3 15 mg/m3
Demeton 20 mg/m3 10 mg/m3
Diacetone alcohol 2,100 ppm 1,800 ppm [LEL]
Diazomethane 2 ppm 2 ppm [Unch]
Diborane 40 ppm 15 ppm
Dibutyl phosphate 125 ppm 30 ppm
Dibutyl phthalate 9,300 mg/m3 4,000 mg/m3
o-Dichlorobenzene 1,000 ppm 200 ppm
p-Dichlorobenzene 1,000 ppm 150 ppm
Dichlorodifluoromethane 50,000 ppm 15,000 ppm
1,3-Dichloro 5,5-dimethylhydantoin Unknown 5 mg/m3
1,1-Dichloroethane 4,000 ppm 3,000 ppm
1,2-Dichloroethylene 4,000 ppm 1,000 ppm
Dichloroethyl ether 250 ppm 100 ppm
Dichloromonofluoromethane 50,000 ppm 5,000 ppm
1,1-Dichloro 1-nitroethane 150 ppm 25 ppm
Dichlorotetrafluoroethane 50,000 ppm 15,000 ppm
Dichlorvos 200 mg/m3 100 mg/m3
Dieldrin 450 mg/m3 50 mg/m3
Diethylamine 2,000 ppm 200 ppm
2-Diethylaminoethanol 500 ppm 100 ppm
Difluorodibromomethane 2,500 ppm 2,000 ppm
Diglycidyl ether 25 ppm 10 ppm
Diisobutyl ketone 2,000 ppm 500 ppm
Diisopropylamine 1,000 ppm 200 ppm
Dimethyl acetamide 400 ppm 300 ppm
Dimethylamine 2,000 ppm 500 ppm
N,N-Dimethylaniline 100 ppm 100 ppm [Unch]
Dimethyl 1,2-dibromo 2,2-dichlorethyl phosphate 1,800 mg/m3 200 mg/m3
Dimethylformamide 3,500 ppm 500 ppm
1,1-Dimethylhydrazine 50 ppm 15 ppm
Dimethylphthalate 9,300 mg/m3 2,000 mg/m3
Dimethyl sulfate 10 ppm 7 ppm
Dinitrobenzene (o, m, p isomers) 200 mg/m3 50 mg/m3
Dinitroocresol 5 mg/m3 5 mg/m3 [Unch]
Dinitrotoluene 200 mg/m3 50 mg/m3
Di sec-octyl phthalate Unknown 5,000 mg/m3
Dioxane 2,000 ppm 500 ppm
Diphenyl 300 mg/m3 100 mg/m3
Dipropylene glycol methyl ether Unknown 600 ppm
Endrin 2,000 mg/m3 2 mg/m3
Epichlorohydrin 250 ppm 75 ppm
EPN 50 mg/m3 5 mg/m3
Ethanolamine 1,000 ppm 30 ppm
2-Ethoxyethanol 6,000 ppm 500 ppm
2-Ethoxyethyl acetate 2,500 ppm 500 ppm
Ethyl acetate 10,000 ppm 2,000 ppm [LEL]
Ethyl acrylate 2,000 ppm 300 ppm
Ethyl alcohol 15,000 ppm 3,300 ppm [LEL]
Ethylamine 4,000 ppm 600 ppm
Ethyl benzene 2,000 ppm 800 ppm [LEL]
Ethyl bromide 3,500 ppm 2,000 ppm
Ethyl butyl ketone 3,000 ppm 1,000 ppm
Ethyl chloride 20,000 ppm 3,800 ppm [LEL]
Ethylene chlorohydrin 10 ppm 7 ppm
Ethylenediamine 2,000 ppm 1,000 ppm
Ethylene dibromide 400 ppm 100 ppm
Ethylene dichloride 1,000 ppm 50 ppm
Ethylene glycol dinitrate 500 mg/m3 75 mg/m3
Ethyleneimine 100 ppm 100 ppm [Unch]
Ethylene oxide 800 ppm 800 ppm [Unch]
Ethyl ether 19,000 ppm [LEL] 1,900 ppm [LEL]
Ethyl formate 8,000 ppm 1,500 ppm
Ethyl mercaptan 2,500 ppm 500 ppm
N-Ethylmorpholine 2,000 ppm 100 ppm
Ethyl silicate 1,000 ppm 700 ppm
Ferbam N.E. 800 mg/m3
Ferrovanadium dust N.E. 500 mg/m3
Fluorides (as F) 500 mg F/m3 250 mg F/m3
Fluorine 25 ppm 25 ppm [Unch]
Fluorotrichloromethane 10,000 ppm 2,000 ppm
Formaldehyde 30 ppm 20 ppm
Formic acid 30 ppm 30 ppm [Unch]
Furfural 250 ppm 100 ppm
Furfuryl alcohol 250 ppm 75 ppm
Glycidol 500 ppm 150 ppm
Graphite (natural) N.E. 1,250 mg/m3
Hafnium compounds (as Hf) Unknown 50 mg Hf/m3
Heptachlor 700 mg/m3 35 mg/m3
n-Heptane 5,000 ppm 750 ppm
Hexachloroethane 300 ppm 300 ppm [Unch]
Hexachloronaphthalene 2 mg/m3 2 mg/m3 [Unch]
n-Hexane 5,000 ppm 1,100 ppm [LEL]
2-Hexanone 5,000 ppm 1,600 ppm
Hexone 3,000 ppm 500 ppm
sec Hexyl acetate 4,000 ppm 500 ppm
Hydrazine 80 ppm 50 ppm
Hydrogen bromide 50 ppm 30 ppm
Hydrogen chloride 100 ppm 50 ppm
Hydrogen cyanide 50 ppm 50 ppm [Unch]
Hydrogen fluoride (as F) 30 ppm 30 ppm [Unch]
Hydrogen peroxide 75 ppm 75 ppm [Unch]
Hydrogen selenide (as Se) 2 ppm 1 ppm
Hydrogen sulfide 300 ppm 100 ppm
Hydroquinone Unknown 50 mg/m3
Iodine 10 ppm 2 ppm
Iron oxide dust and fume (as Fe) N.E. 2,500 mg Fe/m3
Isoamyl acetate 3,000 ppm 1,000 ppm
Isoamyl alcohol (primary and secondary) 0,000 ppm 500 ppm
Isobutyl acetate 7,500 ppm 1,300 ppm [LEL]
Isobutyl alcohol 8,000 ppm 1,600 ppm
Isophorone 800 ppm 200 ppm
Isopropyl acetate 16,000 ppm 1,800 ppm
Isopropyl alcohol 12,000 ppm 2,000 ppm [LEL]
Isopropylamine 4,000 ppm 750 ppm
Isopropyl ether 10,000 ppm 1,400 ppm [LEL]
Isopropyl glycidyl ether 1,000 ppm 400 ppm
Ketene Unknown 5 ppm
Lead compounds (as Pb) 700 mg Pb/m3 100 mg Pb/m3
Lindane 1,000 mg/m3 50 mg/m3
Lithium hydride 55 mg/m3 0.5 mg/m3
L.P.G. 19,000 ppm [LEL] 2,000 ppm [LEL]
Magnesium oxide fume N.E. 750 mg/m3
Malathion 5,000 mg/m3 250 mg/m3
Maleic anhydride Unknown 10 mg/m3
Manganese compounds (as Mn) N.E. 500 mg Mn/m3
Mercury compounds [except (organo) alkyls, as Hg] 28 mg Hg/m3 10 mg Hg/m3
Mercury (organo) alkyl compounds(as Hg) 10 mg Hg/m3 2 mg Hg/m3
Mesityl oxide 5,000 ppm 1,400 ppm [LEL]
Methoxychlor N.E. 5,000 mg/m3
Methyl acetate 10,000 ppm 3,100 ppm [LEL]
Methyl acetylene 15,000 ppm [LEL] 1,700 ppm [LEL]
Methyl acetylenepropadiene mixture 15,000 ppm 3,400 ppm [LEL]
Methyl acrylate 1,000 ppm 250 ppm
Methylal 15,000 ppm [LEL] 2,200 ppm [LEL]
Methyl alcohol 25,000 ppm 6,000 ppm
Methylamine 100 ppm 100 ppm [Unch]
Methyl (namyl) ketone 4,000 ppm 800 ppm
Methyl bromide 2,000 ppm 250 ppm
Methyl Cellosolve (r) 2,000 ppm 200 ppm
Methyl Cellosolve (r) acetate 4,000 ppm 200 ppm
Methyl chloride 10,000 ppm 2,000 ppm
Methyl chloroform 1,000 ppm 700 ppm
Methylcyclohexane 10,000 ppm 1,200 ppm [LEL]
Methylcyclohexanol 10,000 ppm 500 ppm
o-Methylcyclohexanone 2,500 ppm 600 ppm
Methylene bisphenyl isocyanate 100 mg/m3 75 mg/m3
Methylene chloride 5,000 ppm 2,300 ppm
Methyl formate 5,000 ppm 4,500 ppm
5-Methyl 3-heptanone 3,000 ppm 100 ppm
Methyl hydrazine 50 ppm 20 ppm
Methyl iodide 800 ppm 100 ppm
Methyl isobutyl carbinol 2,000 ppm 400 ppm
Methyl isocyanate 20 ppm 3 ppm
Methyl mercaptan 400 ppm 150 ppm
Methyl methacrylate 4,000 ppm 1,000 ppm
Methyl styrene 5,000 ppm 700 ppm
Mica N.E. 1,500 mg/m3
Molybdenum (insoluble compounds, as Mo) N.E. 5,000 mg Mo/m3
Molybdenum (soluble compounds, as Mo) N.E. 1,000 mg Mo/m3
Monomethyl aniline 100 ppm 100 ppm [Unch]
Morpholine 8,000 ppm 1,400 ppm [LEL]
Naphtha (coal tar) 10,000 ppm [LEL] 1,000 ppm [LEL]
Naphthalene 500 ppm 250 ppm
Nickel carbonyl (as Ni) 7 ppm 2 ppm
Nickel metal and other compounds (as Ni) N.E. 10 mg Ni/m3
Nicotine 35 mg/m3 5 mg/m3
Nitric acid 100 ppm 25 ppm
Nitric oxide 100 ppm 100 ppm [Unch]
p-Nitroaniline 300 mg/m3 300 mg/m3 [Unch]
Nitrobenzene 200 ppm 200 ppm [Unch]
p-Nitrochlorobenzene 1,000 mg/m3 100 mg/m3
Nitroethane 1,000 ppm 1,000 ppm [Unch]
Nitrogen dioxide 50 ppm 20 ppm
Nitrogen trifluoride 2,000 ppm 1,000 ppm
Nitroglycerine 500 mg/m3 75 mg/m3
Nitromethane 1,000 ppm 750 ppm
1-Nitropropane 2,300 ppm 1,000 ppm
2-Nitropropane 2,300 ppm 100 ppm
Nitrotoluene (o, m, p isomers) 200 ppm 200 ppm [Unch]
Octachloronaphthalene Unknown Unknown [Unch]
Octane 5,000 ppm 1,000 ppm [LEL]
Oil mist (mineral) N.E. 2,500 mg/m3
Osmium tetroxide (as Os) 1 mg Os/m3 1 mg Os/m3 [Unch]
Oxalic acid 500 mg/m3 500 mg/m3 [Unch]
Oxygen difluoride 0.5 ppm 0.5 ppm [Unch]
Ozone 10 ppm 5 ppm
Paraquat 1.5 mg/m3 1 mg/m3
Parathion 20 mg/m3 10 mg/m3
Pentaborane 3 ppm 1 ppm
Pentachloronaphthalene Unknown Unknown [Unch]
Pentachlorophenol 150 mg/m3 2.5 mg/m3
n-Pentane 15,000 ppm [LEL] 1,500 ppm [LEL]
2-Pentanone 5,000 ppm 1,500 ppm
Perchloromethyl mercaptan 10 ppm 10 ppm [Unch]
Perchloryl fluoride 385 ppm 100 ppm
Petroleum distillates (naphtha) 10,000 ppm 1,100 ppm [LEL]
Phenol 250 ppm 250 ppm [Unch]
p-Phenylene diamine Unknown 25 mg/m3
Phenyl ether (vapor) N.E. 100 ppm
Phenyl etherbiphenyl mixture (vapor) N.E. 10 ppm
Phenyl glycidyl ether Unknown 100 ppm
Phenylhydrazine 295 ppm 15 ppm
Phosdrin 4 ppm 4 ppm [Unch]
Phosgene 2 ppm 2 ppm [Unch]
Phosphine 200 ppm 50 ppm
Phosphoric acid 10,000 mg/m3 1,000 mg/m3
Phosphorus (yellow) N.E. 5 mg/m3
Phosphorus pentachloride 200 mg/m3 70 mg/m3
Phosphorus pentasulfide 750 mg/m3 250 mg/m3
Phosphorus trichloride 50 ppm 25 ppm
Phthalic anhydride 10,000 mg/m3 60 mg/m3
Picric acid 100 mg/m3 75 mg/m3
Pindone 200 mg/m3 100 mg/m3
Platinum (soluble salts, as Pt) N.E. 4 mg Pt/m3
Portland cement N.E. 5,000 mg/m3
Propane 20,000 ppm [LEL] 2,100 ppm [LEL]
n-Propyl acetate 8,000 ppm 1,700 ppm
n-Propyl alcohol 4,000 ppm 800 ppm
Propylene dichloride 2,000 ppm 400 ppm
Propylene imine 500 ppm 100 ppm
Propylene oxide 2,000 ppm 400 ppm
n-Propyl nitrate 2,000 ppm 500 ppm
Pyrethrum 5,000 mg/m3 5,000 mg/m3 [Unch]
Pyridine 3,600 ppm 1,000 ppm
Quinone 300 mg/m3 100 mg/m3
Rhodium (metal fume and insoluble compounds, as Rh) N.E. 100 mg Rh/m3
Rhodium (soluble compounds, as Rh) N.E. 2 mg Rh/m3
Ronnel 5,000 mg/m3 300 mg/m3
Rotenone Unknown 2,500 mg/m3
Selenium compounds (as Se) Unknown 1 mg Se/m3
Selenium hexafluoride 5 ppm 2 ppm
Silica, amorphous N.E. 3,000 mg/m3
Silica, crystalline (respirable dust) N.E.
cristobalite/tridymite:
25 mg/m3
quartz/tripoli:
50 mg/m3
Silver (metal dust and soluble compounds, as Ag) N.E. 10 mg Ag/m3
Soapstone N.E. 3,000 mg/m3
Sodium fluoroacetate 5 mg/m3 2.5 mg/m3
Sodium hydroxide 250 mg/m3 10 mg/m3
Stibine 40 ppm 5 ppm
Stoddard solvent 29,500 mg/m3 20,000 mg/m3
Strychnine 3 mg/m3 3 mg/m3 [Unch]
Styrene 5,000 ppm 700 ppm
Sulfur dioxide 100 ppm 100 ppm [Unch]
Sulfuric acid 80 mg/m3 15 mg/m3
Sulfur monochloride 10 ppm 5 ppm
Sulfur pentafluoride 1 ppm 1 ppm [Unch]
Sulfuryl fluoride 1,000 ppm 200 ppm
2,4,5-T Unknown 250 mg/m3
Talc N.E. 1,000 mg/m3
Tantalum (metal and oxide dust, as Ta) N.E. 2,500 mg Ta/m3
TEDP 35 mg/m3 10 mg/m3
Tellurium compounds (as Te) N.E. 25 mg Te/m3
Tellurium hexafluoride 1 ppm 1 ppm [Unch]
TEPP 10 mg/m3 5 mg/m3
Terphenyl (o, m, p isomers) Unknown 500 mg/m3
1,1,1,2-Tetrachloro 2,2-difluoroethane 15,000 ppm 2,000 ppm
1,1,2,2-Tetrachloro 1,2-difluoroethane 15,000 ppm 2,000 ppm
1,1,2,2-Tetrachloroethane 150 ppm 100 ppm
Tetrachloroethylene 500 ppm 150 ppm
Tetrachloronaphthalene Unknown Unknown [Unch]
Tetraethyl lead (as Pb) 40 mg Pb/m3 40 mg Pb/m3 [Unch]
Tetrahydrofuran 20,000 ppm [LEL] 2,000 ppm [LEL]
Tetramethyl lead (as Pb) 40 mg Pb/m3 40 mg Pb/m3 [Unch]
Tetramethyl succinonitrile 5 ppm 5 ppm [Unch]
Tetranitromethane 5 ppm 4 ppm
Tetryl N.E. 750 mg/m3
Thallium (soluble compounds, as Tl) 20 mg Tl/m3 15 mg Tl/m3
Thiram 1,500 mg/m3 100 mg/m3
Tin (inorganic compounds, as Sn) 400 mg Sn/m3 100 mg Sn/m3
Tin (organic compounds, as Sn) Unknown 25 mg Sn/m3
Titanium dioxide N.E. 5,000 mg/m3
Toluene 2,000 ppm 500 ppm
Toluene 2,4-diisocyanate 10 ppm 2.5 ppm
o-Toluidine 100 ppm 50 ppm
Tributyl phosphate 125 ppm 30 ppm
1,1,2-Trichloroethane 500 ppm 100 ppm
Trichloroethylene 1,000 ppm 1,000 ppm [Unch]
Trichloronaphthalene Unknown Unknown [Unch]
1,2,3-Trichloropropane 1,000 ppm 100 ppm
1,1,2-Trichloro 1,2,2-trifluoroethane 4,500 ppm 2,000 ppm
Triethylamine 1,000 ppm 200 ppm
Trifluorobromomethane 50,000 ppm 40,000 ppm
2,4,6-Trinitrotoluene 1,000 mg/m3 500 mg/m3
Triorthocresyl phosphate 40 mg/m3 40 mg/m3 [Unch]
Triphenyl phosphate N.E. 1,000 mg/m3
Turpentine 1,500 ppm 800 ppm
Uranium (insoluble compounds, as U) 30 mg U/m3 10 mg U/m3
Uranium (soluble compounds, as U) 20 mg U/m3 10 mg U/m3
Vanadium dust 70 mg/m3 (as V2O5) 35 mg V/m3
Vanadium fume 70 mg/m3 (as V2O5) 35 mg V/m3
Vinyl toluene 5,000 ppm 400 ppm
Warfarin 350 mg/m3 100 mg/m3
Xylene (o, m, p isomers) 1,000 ppm 900 ppm
Xylidine 150 ppm 50 ppm
Yttrium compounds (as Y) N.E. 500 mg Y/m3
Zinc chloride fume 4,800 mg/m3 50 mg/m3
Zinc oxide 2,500 mg/m3 500 mg/m3
Zirconium compounds (as Zr) 500 mg Zr/m3 25 mg Zr/m3
Promote Safet

 

HAND PROTECTION

and Protection

Polka Dotted Hand Gloves / Cotton Hand Gloves
Polka dot coating on palm gives grip / oil resistance and knitted elastic wrist for better grip .
  Polka Dotted Hand Gloves / Cotton Hand Gloves   Polka Dotted Hand Gloves / Cotton Hand Gloves
KLEENGUARD* G60 PURPLE NITRILE* Cut Resistant Gloves
Polka Dotted Hand Gloves / Cotton Hand Gloves
For industrial employees who need protection against hand cuts, KLEENGUARD* PURPLE NITRILE* Cut Resistant Gloves provide a high level of cut resistance, while enhancing dexterity, grip and comfort. The gloves are ambidextrous and breathable with a flexible dotted palm for better grip.

KLEENGUARD* G40 PURPLE NITRILE* Foam Coated Gloves
•These gloves are made of  Seamless knit nylon liner improves dexterity. Its Black & purple color hides oil and dirt.• Abrasion resistance rating of 4 (EN Standards).• Excellent dexterity./grip.
Exam Gloves              

PALM KEVLAR HAND GLOVES :
PALM KEVLAR HAND GLOVES
Protects hand against heat, steam, sharp edges and abrasion. Designed for extra heat insulation up to 1000o F. Sitched from Kevlar thread and available in half Leather versionKevlar only at palm.

Red Wing Heavy Utility Gloves / RACE GLOVES / CUT RESISTANT HAND GLOVES / MECHANIX GLOVES :
These gloves are built by Iron Clad for Red Wing. Two of the best names in the workwear business. Protect those hands all day with a pair of these durable long lasting utility gloves.
 
Red Wing Style# 95240
Ironclad Work Crew Utility Glo
Red Wing has teamed with Iron Clad to produce the ultimate work glove. Tough and rugged, this is the ultimate general purpose utility glove. Ironclad.
  
Red Wing Style# 95241
Ironclad General Utility Gloves

Red Wing has teamed with Iron Clad to produce the ultimate work glove. Tough and rugged, this is the ultimate general purpose utility glove. Ironclad... »
  
Red Wing Style# 95242
Ironclad Heavy Duty Utility Gloves

These gloves are built by Iron Clad for Red Wing. Two of the best names in the workwear business. Protect those hands all day with a pair of these durable..
  
Red Wing Style# 95243
Ironclad Ranch Work Utility Gloves

Red Wing has another winner here. The durability of this glove is like no other. Tested in the toughest conditions, the folks at Red Wing have put their name.
  
Red Wing Style# 95244
Ironclad Waterproof Work Gloves
Red Wing has teamed with Iron Clad to produce the ultimate waterproof work glove. Tough and rugged, this one will last winter after winter. Keep your hands...
  
Red Wing Style# 95250
Gold Cowhide Gloves - Unlined
The Red Wing Gold Cowhide Gloves are made of premium smooth grain cowhide with a full palm patching. The inside elastic of these cowhide gloves provide a snug...
  
Red Wing Style# 95252
Black Buckskin Leather Gloves
Classic Red Wing roper gloves. The Red Wing Black Buckskin Leather Gloves are made of premium deerskin, with a tailored keystone thumb, inside elastic for snug...
  
Red Wing Style# 95254
Black Buckskin Leather Gloves
Featuring premium smooth grain buckskin and snug 3M Thinsulate lining these gloves are both durable and comfortable. The Red Wing Black Buckskin Leather Gloves...
  
Red Wing Style# 95256
Carmel Buckskin Leather Gloves
Classic Red Wing roper gloves.The Red Wing Carmel Buckskin Leather Gloves are made of premium deerskin with a tailored keystone thumb, inside elastic for snug...
  
Red Wing Style# 95258
Carmel Buckskin Leather Gloves
Featuring premium smooth grain buckskin and snug 3M Thinsulate lining these Carmel Buckskin Leather Gloves are both durable and comfortable. They also fit...
  
Red Wing Style# 95260
Motorcycle Gloves - Gauntlet
Red Wing black leather gauntlet motorcycle gloves are made of supple, genuine deerskin with a Thinsulate lining. These are classic leather gauntlets which...
  
Red Wing Style# 95262
Motorcycle Gloves - Half Finger
Designed for rough work or rough motorcycle riding, these Red Wing half finger motorcycle gloves will go the distance. With superior craftsmanship and...
  
Red Wing Style# 95264
Motorcycle Gloves - Full Finger
A combination of black goatskin and spandex provides the durability you demand from a motorcycle glove. The Red Wing Full Finger Motorcycle Gloves feature an...
  
Red Wing Style# 95266
Grey Suede Buckskin Gloves

The Red Wing Grey Suede Buckskin Gloves are made of premium deerskin with grey suede palms and finger tips with complimentary black backs....

EAR PROTECTION

EAR PROTECTION

TOBIT Ear Plugs are the ideal choice for protection of the organ of hearing in areas of continuous exposure to high levels of sound, and also ideal in hot and humid conditions. Choose from a comprehensive range of Ear Plugs which are all Internationally certified, CE Marked (Conforming to EN 352- 2: 2002) or ANSI Certified, and provide the highest level of comfort to the user, along with giving the optimum attenuation to harmful levels of Sound.

CORDED EAR PLUGS / FOAM EAR PLUGS
CORDED EAR PLUGS / FOAM EAR PLUGS
Ear Muffs, which are all Internationally certified, CE Marked (Conforming to EN 352- 1: 2002).Used for areas in different noise levels.

Products available under this Range :
EAR MUFFS / PELTOR
Electronic Ear Muff
Model: PM4010 Electronic Ear Muff 
For workers who need to protect their hearing and be extra visible – on road construction sites, airports or other high-risk workplaces.
PM4010  is a super-muff, and has been developed for use in extremely noisy environments.
Features :
• Offers electronic suppression of dangerous impulse noises common to industrial users and shooters.
• Amplifies surrounding voices, important signals and warnings
• NRR 30db when used in neutral position
• Soft head pad for all day comfort
• Foam-filled padded ear cups fit securely and comfortably over the ear
• Electronics are designed to limit amplified sound levels to 82db
• Batteries not included , Individually packaged 

EHSQ - HEAD PROTECTION PPE

HEAD PROTECTION




Safety Helmet/ Hard Hat or Tough Hat made of high impact, heat and chemical resistant HDPE. Colors Available



Safety Helmet/ Hard Hat



Shelmets Can Be Fitted With A Variety Of Additional Personal Protective Equipments Such As:
Helmet Mountable Ear Defenders
Welding Screens
Poly Carbonate Visors



Safety Helmet/ Hard Hat



Specifications:

The unique features of Shelmets are:



  • Triple corrugation of the shell giving it an increased impact resistant quality.
  • The Shelmet is made of specially formulated polymer which gives it in increased strength.
  • The four point attachment of the cradle within the shell has a unique angular placement to provide optimum shock absorption.
  • The head band is made of non irritant and soft fabric to provide maximum comfort to the user.
  • Shelmet is provided with an adjustable chin strap for universal adjustment.
  • Comes with both Ratchet type and Manual adjustment to suit most head sizes. Duly ISI Marked & DGMS Approved.
  • The Shelmet is provided in a vast range of colours which are stabilized against Ultra Violet degradation through appropriate UV Stabilizers.




Safety Helmet/ Hard Hat
Pyramex - Hard Hats---


PYRAMEX Full Brim / Hard Hats 4 & 6 Point Ratchet Suspension
Hard Hat Features :
• Shell constructed from High Density Polyethylene materials
• Low Profile design
• Rain trough on sides and back of helmet channel moisture away.
• Universal accessory slots fit cap mounted ear muffs and chin straps.
• Ratchet suspension is easy to adjust and allows the wearer to modify the fi while wearing hard hats.
• Meets ANSI Z89.1-2009 Standards, Type I, Class C, G, and E
• Soft brow pad is replaceable and washable
• Replacement suspensions and headbands available.


Full Brim 4 Point Ratchet SuspensionFull Brim 4 Point Ratchet SuspensionFull Brim 4 Point Ratchet SuspensionFull Brim 4 Point Ratchet Suspension Full Brim 4 Point Ratchet Suspension
HP24111HP24110HP24130HP24120HP24140

Full Brim 4 Point Ratchet SuspensionHi Vis Orange Full Brim 4 Point Ratchet SuspensionFull Brim 4 Point Ratchet SuspensionCap Style 6 Point Ratchet SuspensionCap Style 6 Point Ratchet Suspension
HP24135HP24141HP24160HP16110HP16120

Cap Style 6 Point Ratchet SuspensionCap Style 6 Point Ratchet SuspensionCap Style 6 Point Ratchet Suspension Hi Vis Orange Cap Style 6 Point Ratchet SuspensionCap Style 6 Point Ratchet Suspension
HP16130HP16135HP16140HP16141

Saturday, 28 April 2012

QS-9000

-9000 is the name for the Quality System Requirements used to increase customer confidence in the quality of its suppliers.
The idea of QS-9000 is quite similar to ISO-9000, International Quality System Standard, but QS-9000 applies particularly to the automotive industry for Chrysler Corporation, Ford Motor Company, General Motors Corporation, and truck manufacturers. QS-9000 is made up of three sections: an ISO-9000 based requirement, a sector-specific requirement, and a customer-specific requirement. These requirements guarantee a supplier procures a good quality product. Furthermore, by developing QS-9000, we will be able to improve our product, customer satisfaction, and supplier relations as well.
                          Standards for ISO-9001 and QS-9000
         ____________________________________________________________________
                                                                   ISO   QS
          Quality System Requirements                             9001  9000    
         --------------------------------------------------------------------
          Management Responsibility                                 X     X
          Quality System                                            X     X
          Contract Review                                           X     X
          Design Control                                            X     X
          Document and Data Control                                 X     X
          Purchasing                                                X     X
          Control of Customer-Supplied Product                      X     X
          Product Identification and Tractability                   X     X
          Process Control                                           X     X
          Inspection and Testing                                    X     X
          Control of Inspection, Measuring, and Test Equipment      X     X
          Inspection and Test Status                                X     X
          Control of Non-Conforming Product                         X     X
          Corrective and Preventive Action                          X     X
          Handling, Storage, Packaging, Preservation and Delivery   X     X
          Control of Quality Audits                                 X     X
          Training                                                  X     X
          Servicing                                                 X     X
          Statistical Techniques                                    X     X
         --------------------------------------------------------------------
          Production Parts Approval Process                               X
          Continuous Improvement                                          X
          Manufacturing Capability                                        X
         --------------------------------------------------------------------
          Customer-Specific Requirement                                   X
     


Quality

Quality means a totality of characteristics of an entity that bear on its ability to satisfy stated and implied needs. In some references, Quality is referred to as "fitness for use", "fitness for purpose", "customer satisfaction", or "conformance to the requirements."
To achieve satisfactory quality we must concern all stages of the product or service cycle. In the first stage quality is due to a definition of needs. In the second stage it is due to product design and conformance. In the last stage quality is due to product support throughout its lifetime.
There are two major aspects of quality: quality of design and quality of conformance. Quality of design involves the variations of a product or services in grades or levels of quality. This includes the types of materials used in construction, tolerance in manufacturing, reliability, etc. Quality of conformance concerns how well the product conforms to the specifications and tolerances required by the design. Quality of conformance is influenced by the choices of manufacturing processes, training and supervision of the workforce, the type of quality-assurance system used, and the motivation of the workforce to achieve quality.


Quality at Source (Source Inspection)

Source inspection is a technique used to prevent product defects by controlling the conditions that influence quality at their source. It is the performance of the supplier's facilities to increase customer confidence with the supplier's product quality. The following elements are essential parts of source inspection.
  • The quality history of suppliers.
  • Any possible effects that occur during purchasing, based on the performance, safety, and reliability of the final product.
  • Product complexity.
  • The ability to measure the product quality from buyer data.
  • The availability of special measuring equipment at the buyer's plant to perform the required inspection.
  • The product's nature and its quality.
It is important to have either external or internal company inspectors to assure adequate product control. A sources inspection is performed to insure that the decision making is correct and unbiased. Furthermore, source inspection can be devised into two categories as follows;
  1. Vertical source inspection inspects the process flow to identify and control external conditions that affect quality.
  2. Horizontal source inspection inspects an operation to identify and control interval conditions that affect quality.


SOP - Standard Operating Procedures

Standard Operating Procedures (SOP) are the instructions that cover operational parts. Initially, an SOP is based on Armywide publications and then modified to use local operating conditions and command policies as a guideline. The scope of SOP is extensive and varies. It provides the major instructions for all division elements of operational features.
In general, there are two formats for an SOP to follow:
  • A format that publishes all comprising documents which details of the function and the responsibilities of subordinate units.
  • A format that is published as a basic document which includes general instructions to all units. This kind of format has specific instructions for each individual unit. It is more detailed and easier to use.


SMED - Single Minute Exchange of Die

SMED, often called "Quick Changeover", is an process that can help us to reduce downtime due to set-ups and changeovers. Quick Changeover means we reduce time to set up a machine or process. We use SMED as a guideline to eliminate our waste changeover time in our production process, especially while changing a machine from one product to another.
There are six major steps that we should be concerned with :
  1. Ensure that everything needed for setup is already organized and on hand to save time finding something in the process setup.
  2. It is good to move your arms but not your legs to avoid spending too much time during adjustment or set-ups.
  3. Do not remove bolts completely to save time during removing bolts and setting up the process.
  4. Regard bolts as enemies; do what ever you can to get rid of them to save time by using some equipment that is better than bolts when changing the process.
  5. Do not allow any deviation from die and jig standards to save time by using the same standards. For example, use the same size of nut and bolts for each die and jig.
  6. Adjustment is waste to make the jig or figure simple to setup and avoid wasting time to adjust the positions.


SPC - Statistical Process Control

Statistical Process Control (SPC) is an collection of statistical techniques that are used to monitor critical parameters and reduce variations. We used SPC to achieve process stability and improve the capability through reduction of variability. Often the term "Statistical Quality Control" is used interchangeably with "Statistical Process Control."
The objective of SPC is to get a process under control. This is done by identifying and eliminating any specific causes of variation not associated with the process itself. A process that is in control will constantly perform within its own natural limits.
SPC can be broken into two components: process control and acceptance sampling. In process control, SPC involves these seven tools: Histogram, Check Sheet, Parato Chart, Cause and Effect Diagram, Defect Concentration Diagram, Scatter Diagram, and Control Chart These tools often called "The Seven QC tools." Most of the tools help us to identify a problem in the process. Acceptance sampling is used to reduce variation in the process by using statistical sampling techniques to select the proper sampling size and to interpret whether our whole product should be accepted or rejected.


Sampling

Sampling is the process of obtaining samples from a large group of data (or called population). There are numerous data, so it is difficult or impossible to examine the whole group. Examining all data will expend a lot of time, so doing only a small part of entire data, a sample, is more appropriate. Additionally, sampling theory is a study of the relationship between the whole data and the samples. It is useful to understand whether there are differences between two samples.
All possible samples of size n can be drawn from a given population. For each sample, we can calculate a statistic; for example, the mean and the standard deviation of the data will vary from sample to sample. So a sampling distribution is useful to explain the data characteristics.
There are three types of sampling processes:
  1. Single sampling is composed of selecting a specifically random sample of n items from each group of items presented, and then condemning each group depends up on the results. For example, chose n items from each group for inspection. We will accept the group if the number of defects is less than or equal to d, a specific value. Otherwise, we will reject them.
  2. Double sampling is composed of selecting two specifically random samples of n1 and n2 from data. By a technique of this type, the results of selecting a first sample (n1) are accepting the group, rejecting, or talking another sample of n2 items. The decision making depends on the associated results.
  3. Multiple sampling is a technique of sampling that is similar to the double sampling, but there are more than two sampling items used in decision making.





Scatter Diagram

A scatter diagram is a graphical diagram to show the relationship between two data variables. It is used to display the change of one variable when another changes. From a scatter diagram, we can find a mathematical equation that relates to the variables. To create a scatter diagram, these steps are followed:
  • Collect data. This is the most essential step.
  • Build a data sheet to show the information from the data.
  • Define the variable axis of the graph.
    1. The horizontal axis (X axis) displays the variable's measurement values; most are cause variables.
    2. The vertical axis (Y axis) shows the measurement values of another variable; most are effect variables.
  • Plot data on the graph.
  • Construct a mathematical equation.

From a scatter diagram, curves are tentatively devised for linear and non-linear curves. With this, we can call two relationships between variables to linear and non-linear relationships.





Self Inspection

Self inspection is a technique of inspection in which workers check their own work. Self inspection provides the most immediate feedback. With this technique, the worker may accept products that ought to be rejected. Furthermore, the worker may not notice all the errors.
On the other hand, if the errors in decision and careless mistakes are eliminated, self inspection would be the efficient technique. However, it could be improved by developing tools or using devices that could automatically detect defects or mistakes. Providing new knowledge of quality processes to workers is an efficient method to improve the self inspection technique.
Generally, the results from inspections are reported in terms of the total percentage of defects. With this method, inspectors will check the final products. They may find some mistakes or product errors, but they will not know the actual error source. As mentioned, self inspection is a method to solve this problem.





Sensory Inspection

Inspections involve distinguishing acceptable from unacceptable goods and comparing them with a standard. Sensory inspection is a kind of inspection, conducted by the human senses, such as inspections of paint saturation or judgments of plating adequacy. They are different from physical inspection, which involves the use of devices, like calipers, micrometers or gauges, to measure.
For inspection of this kind, it is difficult to set criteria because it depends on the physical condition of human workers, the period of work, and the skills acquired from experience. Naturally, different people have different senses and even the same person may make different judgments at different times. It is laborious to judge an object with a complex form or a not-well-defined shape.





Seven Steps or Seven QC Steps

The 7 QC Steps process is a structured problem solving approach for improving weak processes. This approach is known as reactive improvement. The 7 QC Steps is easy to understand and learn, easy to use, and easy to monitor.
The 7 QC steps process is structured as follows:
Step 1: Select a Theme. In this step, the weakness in the process or the problem to be solved is clarified in a theme statement. A Flowchart, a Theme Selection Matrix, or a Cause & Effect Diagram is used as a tool in this step.
Step 2: Collect and Analyze Data. This step focuses facts about the problem and discovers what types of problems occur frequently. When collecting data, you must think of all possible causes. Checksheets and Pareto Diagrams are the tools most often used.
Step 3: Analyze Causes.With sufficient data from step 2, the root cause, or fundamental cause, is found by constructing a Cause & Effect Diagram.
Step 4: Plan and Implement Solution. In this step, you brainstorm for ideas that are causing the problem and develop a solution that prevents the root cause from recurring. Then, you implement an adjustment to the process. The 4W's and 1H Matrix (What, When, Where, Who, and How Matrix) is used to develop a plan.
Step 5: Evaluate Effects.You evaluate the effects of implemented solution to make sure the solution worked and does not have unacceptable results from the comparison of data, before and after the implementation of the solution. In this step, comparative Pareto Charts and Graphs are frequently used to identify the results.
Step 6: Standardize Solution. A standardized solution is confirms that the old process is replaced with an improved process and indicates that the solution is workable. A flowchart is most often used.
Step 7: Reflect on Process and the Next Problem. In this step, you consider what the team's accomplishment was in the first 6 steps and recommend a weakness to work on next.





7QC Tools

Seven QC tools are fundamental instruments to improve the quality of the product. They are used to analyze the production process, identify the major problems, control fluctuations of product quality, and provide solutions to avoid future defects. Statistical literacy is necessary to effectively use the seven QC tools. These tools use statistical techniques and knowledge to accumulate data and analyze them.
Seven QC tools are utilized to organize the collected data in a way that is easy to understand and analyze. Moreover, from using the seven QC tools, any specific problems in a process are identified.
7QC tools always include :
  • Check Sheet is used to easily collect data. Decision-making and actions are taken from the data.
  • Pareto Chart is used to define problems, to set their priority, to illustrate the problems detected, and determine their frequency in the process.
  • Cause-and-Effect Diagram (Fishbone Diagram) is used to figure out any possible causes of a problem. After the major causes are known, we can solve the problem accurately.
  • Histogram shows a bar chart of accumulated data and provides the easiest way to evaluate the distribution of data.
  • Scatter Diagram is a graphical tool that plots many data points and shows a pattern of correlation between two variables.
  • Flow Chart shows the process step by step and can sometimes identify an unnecessary procedure.
  • Control Chart provides control limits which are generally three standard deviations above and below average, whether or not our process is in control.