Toshiba provides advanced, high-reliability substation equipment (switchgears, transformers, and gas-insulated switchgears - GIS) aimed at ensuring structural integrity and safety in high-voltage transmission, particularly in India's power grid. Their solutions focus on minimizing footprint, reducing maintenance, and adhering to strict international standards for safety and performance.
Structural Integrity Features
Gas Insulated Switchgears (GIS): Toshiba’s GIS are designed to withstand harsh environments (salty, sandy, humid) and are housed in earthed metal tanks, ensuring structural soundness and safety.
Transformer Reliability: Toshiba has enhanced production for ultra-high voltage (UHV) transformers (up to 1200 kV) with a focus on, and rigorous design reviews to ensure, structural, electrical, and thermal reliability.
Compact Design: The use of GIS allows for smaller, more rigid structures that are ideal for restricted spaces, reducing the overall structural footprint.
Quality Control: TTDI (Toshiba Transmission & Distribution Systems India) implements strict ISO9001, Japanese Kaizen (continuous improvement), and in-house quality control methods for all structural and electrical componenys
Safety Precautions and Protocols
Digital Substation Safety: Toshiba’s Process Bus technology reduces copper cabling, digitizing connections between primary and secondary equipment. This separation significantly improves safety for personnel in control rooms.
Personnel Protection: Safety is maintained by using GIS to keep live parts inaccessible, reducing the risk to maintenance staff.
Fire Safety: Introduction of natural ester oil-immersed transformers, which have fire points exceeding 300°C, reduces fire hazards compared to traditional mineral oil.
Operational Safety Measures:
Clearance and Height: Adherence to safety standards, including minimum heights (e.g., 4 meters) for live parts.
Grounding: All metal structures and equipment tanks are connected to a grounding grid to prevent step and touch potentials.
Access Control: Strict, unauthorized-access-restricted, and monitored access to high-voltage areas.
PPE: Mandatory use of arc-rated clothing, insulating gloves, and safety gear.
Fire Suppression: Automated fire protection systems in control rooms and for transformer equipment.
Cybersecurity: Implementation of IEC 61850-8-1/9-2 and IEC 62351 standards to secure digital control systems against unauthorized access and cyber attacks.
Design and Maintenance Standards
ISO 45001: Toshiba adheres to strict ISO 45001 standards for Occupational Health and Safety Management (OHSMS), conducting risk assessments to prevent, eradicate, and mitigate accidents.
Comprehensive Testing: Rigorous design reviews and testing, such as those by DNV-GL for communication components, are applied.
Environmental Controls: Proper ventilation and air conditioning for equipment rooms to manage temperature and environmental factors, protecting the structural integrity of internal equipm
Key Safety Practices for Staff
Lockout/Tagout (LOTO): Ensuring all equipment is de-energized before maintenance.
Training: Regular training on high-voltage hazards and emergency evacuation procedures.
Routine Inspection: Frequent inspections of structural integrity and safety equipment to ensure compliance with standards.
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