Operational control in safety !! ️
🔹 What is operating control?
Operational control is a set of planned procedures, systems and measures applied to ensure that business is carried out in a safe manner and effective risk management.
👉 “He is the one who determines how the work is carried out safely to prevent accidents. ”
🔹 The main components of operational control
🛠️ 1. Standard Operating Procedures (SOPs)
• Step-by-step instructions for safe work
• Ensures unification and safety in the execution of tasks
📄 2. WORK PERMIT SYSTEM (PTW)
• Official declaration of high-risk activities
Examples :
• Hot Work Permit
• Enter Confined Space
• Working at heights
⚙️ 3. Engineering controls
• Financial measures to reduce or eliminate risks
Examples :
• The barriers of machinery
• Interlock systems
• Ventilation systems
📋 4. Administrative controls
• Organizational procedures and policies
Examples :
• Training and Competence
• Safety Banners
• Organizing work schedules
🦺 5. Personal Protective Work (PPE)
• The last line of defense
Examples :
• Helmet
• Gloves
• Protective glasses
• Hearing aids
🔹 Practical example
Mission: Grinding Machine Use
✔ Following the SOP
✔ Protective presence for the machine
✔ The worker is trained
✔ Using PPE (glasses - gloves)
✔ having supervision
👉 All of these elements together represent the operational control
🔹 The importance of operational control
✅ Prevents accidents and injuries
✅ Meets compliance with the rules
✅ Improves work efficiency
Fostering a culture of safety ✅
🔹 The basic message
🚨 Identify Risk → Assess Risk → Apply Controls → Work Safely
📍 Procedure
1. Identifying and evaluating risks
• Identifying All Risks
• Assessment of the level of danger
• Identifying the significant risks that need to be manage
2. Identifying the need to control
• Identifying the areas of weakness of control
• The study of circumstances:
• The Ordinary
• Extraordinary
• Emergency
3. Developing the controls
• Preparation of SOPs and action instructions
Includes:
• Safe methods of working
• Run Limits
• Allowed and forbidden
4. Approval of Procedures
• Review and approve all procedures by the Director of Management (HOD)
5. execution
• Applying procedures at the work site
• Includes:
• The Workers
• Contractors
• The Suppliers
6. Networking and training
• Delivery of procedures to all concerned
• Training workers and ensuring understanding
7. Management of Change ( MOC )
• Updating procedures at:
• A change of processes
• Adding new equipment
• Change in location or employment
8. Follow up and review
• Conduct inspections and reviews
• Making sure the control is effective
• Take corrective action
9. Documentation and control records
• Save all:
• SOPs
• Permits
• The Records
• Making sure it's updated and available

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