Friday, 15 May 2015

Moisture is generally referred to as a chemical contaminant when suspended in lubricating oils.

Moisture is generally referred to as a chemical contaminant when suspended in lubricating oils. Its destructive effects in bearing applications can reach or exceed that of particle contamination, depending on various conditions. Like particles, vigilant control must be exercised over entry of water to minimize its accumulation in the lubricants and its damage to bearing surfaces.
This paper will discuss the influence of moisture on the chemical stability of a lubricant's additives and base stock. The effects of moisture on machine surfaces, particularly as relates to wear and corrosion, will also be discussed. Finally, a three-step, proactive maintenance strategy will be proposed to minimize the effects of moisture on lubricant and bearing life.


 http://dramarnathgiri.blogspot.in/2012/12/the-second-most-destructive-lubricant.html?q=LUBE+OIL



Fouling Factors Fouling is a function of the system and the equipment used.  Parameters which influence the fouling rate in a system include: the type of fluid, the type of heat exchanger, the temperatures, the velocities and the materials of construction.  The actual fouling rate is different for each application.  There are numerous resources for fouling factor values.  The best source is from existing operating facilities.  When production data is available, it can be used to calculate the actual fouling factors for the system.  Together with the maintenance and cleaning history, this provides the best resource for selecting the fouling factors for a particular application. However, when production data is not available, one must rely on other sources.  Over the years, typical fouling factors have been compiled for various systems and fluids.  The tables below show some of these typical fouling factors:
Process Fluids
Fouling Resistance
(ft2-°F-hr/BTU)
Oils
         Fuel Oil #2
0.002
         Fuel Oil #6
0.005
         Transformer Oil
0.001
         Engine Lube Oil
0.001
Gases and Vapors
         Acid gas
0.002 - 0.003
         Ammonia vapor
0.001
         Chlorinated hydrocarbons vapors
0.001 - 0.0015
         Chlorine Vapor 
0.002
         CO2 vapor
0.001
         Compressed Air
0.001
         Hydrogen
0.0005
         Hydrogen (saturated with water)
0.002
         Light Hydrocarbon vapors (clean)
0.001
         Natural Gas
0.001 - 0.002
         Natural Gas Flue Gas
0.005
         Nitrogen
0.0005
         Polymerizable vapors (with inhibitor)
0.003 - 0.03
         Refrigerant Vapors (oil bearing)
0.002
         Solvent Vapor
0.001
         Stable Overhead Products
0.001
         Steam (non-oil bearing)
0.0005
         Steam (exhaust, oil bearing)
0.0015 - 0.002
Liquids
         Ammonia Liquid
0.001
         Ammonia Liquid (oil bearing)
0.003
         CO2 Liquid
0.001
         Chlorinated hydrocarbons liquid
0.001 - 0.002
         Chlorine Liquid
0.002
         DEG & TEG Solutions
0.002
         Ethylene Glycol Solutions
0.002
         Gasoline
0.002
         Heavy Fuel Oils
0.005 - 0.007
         Heavy Gas Oil
0.003 - 0.005
         Hydraulic Fluid
0.001
         Kerosene
0.002 - 0.003
         Light Gas Oil
0.002 - 0.003
         Light hydrocarbon liquid (clean)
0.001
         MEA & DEA Solutions
0.002
         Naphtha and Light Distillates
0.002 - 0.003
         Organic Heat Transfer Liquids
0.002
         Refrigerant Liquids
0.001
                                                       
Water
Fouling Resistance
Fouling Resistance
(ft2-°F-hr/BTU)
(ft2-°F-hr/BTU)
water temperature
 125°F or less
over 125°F
water velocity
3 ft/s or less
over 3 ft/s
3 ft/s or less
over 3 ft/s
Boiler Blowdown Water
0.002
0.002
0.002
0.002
Brackish Water
0.002
0.001
0.003
0.002
Condensate
0.0005
0.0005
0.0005
0.0005
Cooling Tower Water (treated)
0.001
0.001
0.002
0.002
Cooling Tower Water (untreated)
0.003
0.003
0.005
0.004
City or Well Water
0.001
0.001
0.002
0.002
River Water (minimum)
0.002
0.001
0.003
0.002
River Water (average)
0.003
0.002
0.004
0.003
River Water (muddy or silty)
0.003
0.002
0.004
0.003
Sea Water
0.0005
0.0005
0.001
0.001
Treated Boiler Feed Water
0.001
0.0005
0.001
0.001
 

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