Wednesday, 23 April 2025

Green Urea: Revolutionizing Fertilizer Production

 Green Urea: Revolutionizing Fertilizer Production

Urea stands as the primary solid nitrogen fertilizer worldwide, offering a practical solution to bolster crop yields and profitability. However, the conventional urea (CH4N2O) production process generates a staggering 12.5 million tons of carbon dioxide (CO2) annually, rendering it one of the largest contributors to CO2 emissions within the chemical industry. Despite its paramount role in agriculture, urea also boasts significant applications in industry and healthcare.

Green urea uses carbon capture technology to capture and store carbon dioxide, electrolyze water to produce carbon-free hydrogen, and then use the generated hydrogen to react with nitrogen (usually extracted from the air) to produce green ammonia. Green ammonia and carbon dioxide (CO2) synthesize green urea and water.

By adopting this innovative process, green urea effectively mitigates CO2 emissions, representing a pivotal step towards decarbonizing agriculture. This shift not only aligns with sustainability goals but also signifies a progressive leap towards environmentally responsible farming practices.

Facing Climate Change: Agriculture's Battle for Survival

The production process of traditional urea (which accounts for more than 70% of global fertilizer use) emits carbon dioxide, a greenhouse gas and a major contributor to climate change. Climate change also leads to earlier crop development, shorter growth cycles, reduced yields, and lower quality. It results in increased climate variability, leading to higher instability in agricultural production.

Extreme Weather

As global temperatures and sea levels rise, there are more heatwaves, droughts, floods, hurricanes, and wildfires. Such conditions make it difficult for farmers to grow crops, and hungry people struggle to access food.

Land Degradation

In general, for every 1°C increase in temperature, air humidity can increase by about 7%. Therefore, climate change may lead to increased frequency, intensity, and quantity of heavy rainfall in certain regions, subsequently increasing the rate of soil erosion.

Loss of Biodiversity

Many wild relatives of crops that are essential for long-term food security lack effective protection. Reduced diversity will diminish agriculture’s resilience to future climate change, pests, and pathogens.

Securing Global Food Supplies Sustainably

Green urea is widely used in the field of agriculture. As a neutral fertilizer, green urea is suitable for various soils and plants. It is easy to store, convenient to use, and has a minimal impact on the soil. It is currently one of the most widely used chemical nitrogen fertilizers.

According to United Nations projections, the world’s population is expected to reach 8.5 billion by 2030 and 9.7 billion by 2050. Estimates indicate that to feed the global population by 2050, total food production will need to increase by nearly 60% compared to current levels.

Green urea is a derivative of green ammonia, and it is produced by reacting green ammonia with CO2 from urea plants to create green urea products without carbon emissions. It not only reduces greenhouse gas carbon emissions but also serves as a raw material for various industrial applications, facilitating carbon neutrality in automobile emissions and playing a fundamental role in ensuring global food security.

2 comments:

  1. India is making significant strides in its green hydrogen journey. In March 2025, the Solar Energy Corporation of India (SECI) announced the results of the second auction under the Strategic Interventions for Green Hydrogen Transition (SIGHT) scheme, awarding subsidies totaling ₹22.39 billion (approximately $259 million) to nine companies. This initiative aims to support the production of 450,000 tonnes of green hydrogen annually, aligning with India's ambitious target of achieving 5 million tonnes per year by 2030.

    Understanding the SIGHT Scheme
    The SIGHT scheme, a cornerstone of India's National Green Hydrogen Mission, is designed to accelerate the production and adoption of green hydrogen. With an initial outlay of ₹17,490 crore up to 2029-30, the scheme offers financial incentives for both the manufacturing of electrolysers and the production of green hydrogen. The goal is to make India a global hub for green hydrogen production, usage, and export.

    Highlights of the Second Auction
    Total Subsidy Allocated: ₹22.39 billion ($259 million) over three years.
    Annual Production Capacity Awarded: 450,000 tonnes of green hydrogen.
    Auction Structure: The auction was divided into two categories: Bucket 1: Technology-agnostic pathways. Bucket 2: Biomass-based pathways.
    Incentive Rates: Subsidies were structured to decrease over time: Year 1: Up to ₹50/kg. Year 2: Up to ₹40/kg. Year 3: Up to ₹30/kg.
    Notable Winners: AM Green Ammonia: Secured the highest incentive of ₹5.13 billion for a production capacity of 90,000 tonnes per year. Matrix Gas and Renewables: The sole winner in Bucket 2, awarded for a biomass-based project with a production capacity of 1,500 tonnes per year. Other Winners: Oriana Power, GH2 Solar, L&T Energy Green Tech, Reliance Green Hydrogen and Green Chemicals, and Waaree Clean Energy Solutions.
    The auction saw intense competition, with 14 companies bidding for subsidies covering a total production capacity of 626,500 tonnes per year, indicating strong industry interest.

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  2. Implications for the Green Hydrogen Ecosystem
    The success of the second SIGHT auction underscores India's commitment to fostering a robust green hydrogen ecosystem. By providing financial incentives, the government aims to reduce the cost of green hydrogen production, making it more competitive with conventional fuels. This move is expected to catalyze investments in infrastructure, technology, and research, further propelling India's green energy transition.

    HGPL’s Role in Supporting the Hydrogen Production Boom
    As a leader in hydrogen, oxygen, and nitrogen plant manufacturing, HGPL is well-positioned to play a pivotal role in this evolving landscape. The increasing demand for green hydrogen production facilities presents opportunities for HGPL to:
    Provide Advanced Gas Generation Systems: Design and supply state-of-the-art hydrogen generation units tailored to meet the specific needs of green hydrogen producers.
    Offer Gas Drying and Purification Solutions: Ensure the delivery of high-purity hydrogen through advanced drying and purification technologies.
    Collaborate on Infrastructure Development: Partner with awarded companies to develop and commission efficient and sustainable hydrogen production plants.
    By leveraging its engineering expertise and commitment to sustainability, HGPL can contribute significantly to India's green hydrogen mission.

    Looking Ahead
    The SIGHT scheme's second auction marks a significant milestone in India's journey toward a sustainable energy future. As the nation continues to invest in green hydrogen, stakeholders across the value chain, including technology providers like HGPL, will play crucial roles in realizing this vision.
    For more information on the SIGHT scheme and its impact on the green hydrogen sector, visit the Ministry of New and Renewable Energy's official website.

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