Shaw dew point meters utilize a sensor based on a precise, hygroscopic material that saturates with water vapor at its maximum operating range, enabling automatic calibration (AutoCal) and ensuring stable, accurate readings. The system incorporates a desiccant dry-down chamber to keep the sensor dry between measurements, allowing for rapid spot checks and minimizing air or gas usage.
Here's a more detailed look at the principles:
1. AutoCal (Automatic Calibration):
Saturating Sensor:
The SHAW dew point sensor is designed to saturate with water vapor at its maximum operating range, meaning it will reach a point where further moisture increase doesn't cause a further increase in its reading.
In-situ Calibration:
By exposing the sensor to an atmosphere wetter than its operating range, and adjusting the calibration control, the sensor can be calibrated in-situ without special equipment or skilled personnel.
Advantages:
This feature reduces downtime, minimizes calibration costs, and provides immediate verification of the system.
2. Desiccant Dry-Down Technology:
Keeping the Sensor Dry:
The unique desiccant head and sensor assembly ensures the sensor is kept dry between tests, making it immediately available for rapid spot checks.
Quick Response:
This technology allows for quick response from the dew point sensor, eliminating the need for cooling or servicing required by other methods.
Minimizing Air/Gas Usage:
The dry-down feature also minimizes the amount of air or gas needed for testing.
3. Sensor Technology:
Hygroscopic Material:
The SHAW dew point sensor is constructed with a hygroscopic material (usually ultra-high purity aluminum wire coated with a hygroscopic layer and porous gold) that absorbs and releases water vapor.
Base Layer Importance:
The construction of the base layer is crucial for reliable, stable, and drift-free performance, as it affects the sensor's capacitance and sensitivity.
Wide Range:
The sensor typically covers a dew point range from -100 °C to +20 °C, corresponding to 0.0015 ppm to 0.2 percent by volume.
4. Operation:
Sample Gas/Air:
The gas or air sample is passed through the desiccant chamber, which dries it before it reaches the sensor.
Reading:
The sensor's response to the moisture in the sample is then measured and displayed on the meter.
Calibration:
The AutoCal feature allows for easy calibration and verification of the sensor.
In essence, the Shaw dew point meter leverages the principles of moisture absorption and saturation, combined with a unique dry-down system and automatic calibration, to provide accurate and convenient trace moisture measurements.

No comments:
Post a Comment