Sunday 24 April 2022

AmmoniaKnowHow.com and UreaKnowHow.com have embarked on a journey to introduce the Operational Excellence within the fertilizer industry by

 AmmoniaKnowHow.com and UreaKnowHow.com have embarked on a journey to introduce the Operational Excellence within the fertilizer industry by: • Supporting organisations in developing clear roles, responsibilities and the right structure, • Developing operational processes frameworks that clearly demonstrate what “good” looks like, • Implementing the best demonstrated practices in the industry that explain how to attain operational excellence • Implementing organizational standards, practices and guidelines to set the working structure with clear roles, responsibilities and actions by project phase, discipline, and level of authority, • Developing best industry practice guidelines and internal standards for fertilizer companies • Management of Change implementation to keep track of design changes and modification of plants during revamps or annual turn-arounds, • Process Safety discipline introduction and Risk Management Departments development as well as the workflow between these two. • Developing unique tools such as Ammonia and Urea Risk Registers as well as proprietary software tools for process safety and risk assessments. • For Maintenance the goal is to achieve excellence in Maintenance Management by using Continuous Improvement principles and processes within the industry, while verifying performance with benchmarking that considers: • People – Must be competent and ensure safe workforce. • Process – Applying structure and rigor towards common work processes. • Plant – Maximize equipment availability and reliability. • Performance – Effective use of resources while optimizing cost. • Sharing our experience and technology knowhow during HAZOP studies and Process Safety Management implementation programs, • Developing corporate key registers for fertilizer companies: • Operation and Projects Risk Registers • Action Tracking Registers to monitor, trace and approve all actions • As Low As Reasonable Practicable (ALARP) strategy implementation • Lesson Learnt registers • Company knowledge system setup

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