Friday 13 April 2012

Safety Orientation-Chemical Safety



                                                                                    Date:                                                              

Employee:                                                                   Instructor:                                                       

Chemical Safety


Reviewed
Yes      No        N/A      Hazard Communication
                                    Notes to Instructor:
                              1.         Know the locations of the Material Safety Data Sheets (MSDS) in
each department represented in the training.
                              2.         Identify the employee(s) responsible for updating the MSDS
books.
                              3.         Coordinate training on Hazard Communication for employees that
work with or around hazardous chemicals.

                                    Key Points:
                              1.         If you use chemicals in your work, you may find information on
those chemicals in the Material Safety Data Sheet book located in the                                                                                                      .
                              2.         Make sure all chemical containers are properly labeled as to
contents.  If you see a chemical container without a lable, notify your supervisor.
                              3.         The written Hazard Communication Program may be found
                                                                                                                                                           .
                              4.         If you develop symptoms from exposure to a chemical, stop the
work, notify your supervisor, and consult the appropriate MSDS for information on how to reduce concentrations of that chemical or product.
                              5.         When buying a chemical product directly from a distributor such
as a hardware store, request an MSDS.  If an MSDS has already been acquired for a chemical, it is not necessary to obtain another one in subsequent purchases.
                              6.         MSDS’s should be given to                                                                
                                                who shall update the MSDS book.


Yes      No        N/A      Storage of Flammable Liquids
                                    Notes to Instructor:
                              1.         Point out the locations of flammable storage locations and
cabinets.
                              2.         Become familiar with reading chemical labels regarding
flammability and combustibility.

                                    Key Points:
                              1.         Flammable liquids with flash points less than 73 degrees
Fahrenheit should be stored in a flammable storage cabinet to prevent the buildup of explosive levels of gas and vapor.
                              2.         Materials with flash points above 100 degrees Fahrenheit, such as
combustible liquids or latex paints, should not be stored in flammable storage cabinets unless there is room for all flammable liquids or aerosols.
                              3.         Flammable liquids should be stored away from heat, sparks, flame
or electrical equipment.
                              4.         Once finished with a flammable liquid, return it to its proper
storage cabinet.

Yes      No        N/A      Using Chemicals for Painting, Cleaning and Fueling
                                    Notes to Instructor:
                              1.         Know the location of your emergency shut-off valves for fuel in
the event of a leak or a fire from a hose or tank.
                              2.         Become familiar with procedures for using solvents for cleaning
parts, tools, or equipment.

                                    Key Points:
                              1.         Read the MSDS for information on how to protect yourself from
toxic or flammable chemicals.  The section on “Safe Handling and Use” should detail safe conditions such as the use of Personal Protective Equipment (PPE) or ventilation to limit concentrations breathed.
                              2.         If paints generate a lot of vapors while painting, ensure adequate
ventilation or use a respirator until enough ventilation is ensured.
                              3.         When using a solvent, do not use more than what you need to clean
the desired item.  Also, determine whether the solvent should be diluted for proper use.  It’s better to make several chemical transfers than to have waste material that must be disposed of.
                              4.         Do not smoke or generate sparks or heat around a cleaning or
fueling operation, and ensure adequate ventilation.
                              5.         Always bond and ground containers to equalize electrical potential
when transferring flammable liquids from one container to another.

                               

Yes      No        N/A      Ventilation Requirements
                                    Notes to Instructor:
                              1.         Point out the locations of the ventilation equipment to be used for
various operations including flextubes, fans, and laboratory hoods.

                                    Key Points:
                              1.         Follow the instructions on the chemical’s MSDS regarding
ventilation while using or generating chemicals.
                              2.         If you develop a headache, dizziness or nausea during the use of a
chemical, leave the area and determine the ventilation required.
                              3.         Perform as many chemical transfers as possible in a ventilation
hood or in the outside air.
                              4.         Perform operations such as welding and paint spraying outdoors if
areas with adequate mechanical ventilation are not available.

Yes      No        N/A      Respiratory Protection
                                    Notes to Instructor:
                              1.         Coordinate training in Respiratory Protection if respirators must be
used in operations performed by employees being trained.  This includes training on the use of Self-Contained Breathing Apparatus (SCBA).  Check with your local Fire Department for SCBA training.
                              2.         Coordinate issuance and fit testing for those that must wear
respirators.
                              3.         Become familiar with the various cartridges that are used for
protection from the chemicals used.

                                    Key Points:
                              1.         If you need a respirator for safety in an operation you perform, one
will be supplied to you at no cost.
                              2.         If you are to wear a negative pressure cartridge respirator, you
must be fit-tested with a shaven face to ensure proper fit.  The respirator must also have the appropriate cartridges to provide protection.
                              3.         It is always encouraged that you first attempt to provide greater
ventilation before having to wear a respirator.
                              4.         Respirators are best used for short term operations that generate
much gas, vapor or dust that is difficult to remove by ventilation.
                              5.         After using a respirator, properly clean and store it in an area free
of dust and excessive chemical vapors; not hung by the straps.

                                


Yes      No        N/A      Storage of Liquid Chemicals
                                    Notes to Instructor:
                              1.         Point out the locations for storing waste oil, fuel and other large
quantities of chemicals.


                                    Key Points:
                              1.         Liquid chemicals that may spill should be stored in an area that
limits the migration of the spill if accidentally released.  It is best to store chemicals in a curbed area with a drain that does not go to the sewer.
                              2.         If various chemical products are stored in the same area, read the
MSDS for each product to determine whether they may be incompatible with one another.  Some chemicals, when combined, form explosive mixtures.

Yes      No        N/A      Disposal of Chemicals
                                    Notes to Instructor:
                              1.         Become familiar with the personnel who coordinates the recycling
or disposal of waste.

                                    Key Points:
                              1.         Do not dump chemicals down the drain or on the soil outside the
building. 
                              2.         Ask your supervisor how to dispose of certain left over chemicals.
                              3.         You must have a recycling kit if you perform Freon recharges of
A/C systems.
                              4.         Never add water to concentrated acid, always add acid to water.

                                  

Yes      No        N/A      Pesticides and Herbicides
                                    Key Points:
                              1.         Read the safe use and warning information on the container before
spraying.
                              2.         Wear protective gloves, eye protection and boots when spraying
pesticides and herbicides.
                              3.         Spray these chemicals only when the wind is calm.
                              4.         Post signs in the spraying area if it is accessible to people.

                                    Resources:
                                                OSHA 1910.119

Yes      No        N/A      Housekeeping Regarding Chemicals
                                    Key Points:
                              1.         Store similar types of chemicals together rather than storing
flammable chemicals with chlorinated solvents, corrosives, chlorine, or pesticides.  Always segregate incompatible chemicals.  These chemicals are often listed on the “Reactivity” section of the MSDS.
                              2.         Consolidate the same product in as few containers as possible.
                              3.         Store chemical products out of aisle ways where they could get
bumped and spilled.
                              4.         Ensure that overhead storage for chemicals is sturdy and will not
collapse.
                              5.         If a chemical label has been defaced or is unreadable, let your
supervisor know.



Hazardous Operations


Yes      No        N/A      Tree Trimming
                                    Notes to Instructor:
                              1.         Coordinate training for those who must perform tree trimming in
proximity to electrical power lines and/or using aerial buckets.

                                    Key Points:
                              1.         You must first be trained in fall protection, safe ladder use, aerial
bucket use, and hazards of electrical power lines before performing tree trimming operations.



Yes      No        N/A      Working around Power Lines
                                    Notes to Instructor:
                              1.         Coordinate training on electrical hazards associated with power
lines.
                              2.         Become familiar with the personnel qualified to work around
power lines.  Names:                                                                                                                                                                                                 

                                    Key Points:
                              1.         You must know the acceptable clearance distances and the
voltages of the electrical power lines before working around them.
                              2.         If you do not have insulated equipment, or are unfamiliar with
safety around power lines, contact your supervisor.

Yes      No        N/A      Tools or Machine Use
                                    Notes to Instructor:
                              1.         Coordinate training on specific tools or machines for employees
who will be operating them.

                                    Key Points:
                              1.         Before using a tool or machine, you must first be trained to use it
safely.  Ask your supervisor if you have questions regarding safe or proper operations before use.
                              2.         If using a portable tool, make sure it has a ground plug and/or a
ground fault circuit interrupter.  Ensure that insulation on the housing of the tool is intact as well as the entire electrical cord and plug.
                              3.         Do not operate machines without their guards in place around
moving parts.
                              4.         Remove combustible and flammable materials from the work areas
when using spark or heat producing tools or equipment.

                                    


Yes      No        N/A      Welding
                                    Notes to Instructor:
                              1.         Coordinate training to ensure that welders are adequately qualified.

                                    Key Points:
                              1.         You may weld only if you have been qualified by your supervisor
to do so. 
                              2.         Welding should be performed in a well ventilated area preferably
away from high traffic areas.  It is preferred that welding fumes are exhausted outside the building and the draw of the exhaust be to the side (horizontal) away from the welder.
                              3.         If welding is on portable equipment that cannot be taken to a
welding station, encourage maximum air movement by opening doors and operating ceiling fans and/or floor fans.
                              4.         Ensure that all flammable and combustible materials are removed
from the immediate welding area and that a fire extinguisher is readily available for use.

                                    Resources:
                                                OSHA 1910.252

Yes      No        N/A      Confined Spaces
                                    Notes to Instructor:
                              1.         Coordinate training on confined space entry and review the current
Confined Space Entry Program with the employees.

                                    Key Points:
                              1.         When entering a space with limited entry and exit that has no
forced or natural ventilation, you must follow confined space entry requirements.
                              2.         At the very minimum, you must test all areas of the space for lack
of oxygen, flammable and toxic gases and verify testing on a permit.
                              3.         Your Confined Space Entry Program and permits may be found
                                                                                                                                                      .


                                  

Yes      No        N/A      Excavations, Trenching and Shoring
                                    Notes to Instructors:
                              1.         Coordinate training on trenching and shoring and review the
Trenching and Shoring Program with the employees.

                                    Key Points:
                              1.         When digging a trench greater than four feet in depth, you must
slope the excavation in accordance with the Trenching and Shoring Program, or provide approved shoring or shielding to prevent cave-in.
                              2.         You must not enter an unprotected trench unless it has been
approved by a competent person familiar with soil classifications.
                              3.         You must verify safe conditions before entering a trench after it
rains, snows or for other changing conditions that may prompt greater cave-in hazard.
                              4.         The Trenching and Shoring Program is located:
                                                                                                                                                           .           
                                  


Yes      No        N/A      Locating Underground Utilities
                                    Notes to Instructors:
                              1.         Know the contact information for the locator service in your area.
                                                                                                                                                         .

                                    Key Points:
                              1.         Before you make even a minor excavation, you must call a locator
service to designate locations of pipelines, electrical cables, or other underground utilities.  This excludes minor landscaping activities.
                              2.         The                                               Department has a locator to
further define locations of utilities.

Yes      No        N/A      Work Zone Protection
                                    Notes to Instructor:
                              1.         Coordinate training on work zone protection and/or flagging for
those involved in activities around traffic.

                                    Key Points:
                              1.         If you will be working around traffic, you will need to protect
yourself and the public with signs, barricades, and/or cones in accordance with the Manual for Uniform Traffic Control Devices (MUTCD).
                              2.         You must receive training on safe work procedures before working
in traffic.
                              3.         You must wear bright and/or reflective clothing or vests while in
traffic.

Yes      No        N/A      Lockout/Tagout
                                    Notes to Instructor:
                              1.         Coordinate training in lockout/tagout procedures and review the
Lockout/Tagout Program with those involved in servicing equipment.

                                    Key Points:
                              1.         When servicing a piece of motorized or energized equipment, a
lock and tag should be placed on the main power switch or disconnect so the equipment cannot be accidentally started while service is performed.
                              2.         The Lockout/Tagout Program is located                                         . 
                              3.         Only the employee applying the lock or tag is authorized to
remove it.
                              4.         Note that gravity is another hazard; and if material is in an elevated
state, a jack or block should be used to keep it from falling.

                                    Resources:
                                                OSHA 1910.147

Yes      No        N/A      Chlorine Safety
                                    Notes to Instructor:
                              1.         Coordinate training on chlorine safety and emergency procedures
and review standard procedures with employees who will be dealing with gaseous chlorine.

                                    Key Points:
                              1.         There are written procedures for the handling and change-out of
chlorine cylinders.  They are located                                                 
                              2.         If you smell chlorine coming from a chlorine room, leave the area,
notify your supervisor and/or Fire Department.  Repair the leak if trained to do so, and only after donning Self Contained Breathing Apparatus (SCBA) and shutting down the supply.

                                    Resources:
Municipal & County Entities Catalog of Risk Management & Safety Training Materials.
·         Video – Chlorine Safety – 12 Minutes

Yes      No        N/A      Hearing Conservation
                                    Notes to Instructor:
                              1.         Coordinate training on hearing conservation for those involved in
noisy operations.
                              2.         Coordinate hearing exams for the applicable employees.

                                    Key Points:
                              1.         The Hearing Conservation Program is located                                .
                              2.         If using equipment such as paving equipment, mowers, weed-
eaters, backpack blowers, jackhammers, concrete saws, loaders or backhoes, wear Hearing Protection Devices (HPD’s) such as earplugs or muffs.
                              3.         These HPD’s and plugs may be found                                             .
                              4.         Notify your supervisor if your HPD’s are uncomfortable or
ineffective in reducing noise levels.

                                    Resources:
                                                OSHA 1910.95

Yes      No        N/A      Working at Heights
                                    Notes to Instructor:
                              1.         Coordinate training on fall protection techniques and equipment
and review the Fall Protection Program.

                                    Key Points:
                              1.         The Fall Protection Program is located                                           . 
                              2.         If working on an elevated area at least six feet high, ensure
adequate fall protection is in place.
                              3.         You may use a full body harness and lanyard, or establish a
partition by the using of a rope or guardrail.


Miscellaneous


Yes      No        N/A      Radio Communication
                                    Key Points:
                              1.         The                                       Department will brief you on the use
of radio communications.
                              2.         If you are performing an operation involving the potential for
being overcome by fumes or the possibility of entrapment, utilize the buddy system.
                              3.         With or without the buddy system, it is best to maintain radio
communications for rescue or medial attention if necessary.

Yes      No        N/A      Weather Preparedness
                                    Key Points:
                              1.         In hot conditions, light-colored clothing is preferred that allows air
circulation to the skin.  Use sunscreen and wear a brimmed hat or cap when in the sun.  Drink water frequently in very hot weather and take breaks under a shade tree and/or a cool area.  If you have stopped sweating and feel nauseous and/or dizzy, get in a cool area immediately and drink water slowly until rehydrated.  Seek medical attention if appropriate.
                              2.         In cold weather, it is important to realize that 90% of your body
heat leaves through your head, so wear a hat.  It is best to utilize layering of clothing, and strip layers if need be.  If your outer layer of clothing gets wet, strip that layer if possible, and put on dry clothing.  If you become disoriented, move to a heated building as soon as possible.  Do buddy checks on fellow employees for signs of frostbite; whitened areas such as noses, cheeks, fingers, etc.  In cold, windy weather, it is important to cover as many exposed areas as possible to prevent frostbite.

Yes      No        N/A      Fire Extinguisher Use
                                    Notes to Instructor:
                              1.         Point out the locations and types of fire extinguishers in the
departments represented in the orientation.
                              2.         Coordinate training on the use of fire extinguishers.

                                    Key Points:
                              1.         You must be trained in the types and the use of fire extinguishers
in order to use them.
                              2.         If uncomfortable with use of an extinguisher, or if you think the
fire may get out of control, contact the Fire Department.

                                   

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