Safety Check Points During Inspection of Bar Bending Machine
1. Machine Condition
Machine body should be free from cracks, damage, and rust.
All covers, guards, and protective shields must be properly fixed.
Ensure machine is stable, level, and placed on a firm foundation.
2. Electrical Safety
Power cable should be in good condition without cuts or joints.
Proper earthing/grounding must be provided.
Plug, socket, and MCB (circuit breaker) should be intact and of correct rating.
No loose or exposed live wires should be present.
3. Emergency Controls
Emergency stop button must be functional, easily accessible, and tested.
Foot pedal/operating switch should be working properly and without damage.
4. Machine Guards & Moving Parts
Rotating parts (gear, pulley, bending plate) must have guards in place.
No loose objects should be kept on the machine table.
Ensure no leakage of oil/grease near moving parts.
5. Operational Safety
Machine should only be operated by a trained and authorized operator.
Operator must follow the load capacity – do not bend bars beyond machine capacity.
Bar must be properly clamped before bending.
Hands and body parts should be kept away from the bending area during operation.
6. Work Area Safety
Work area should be clean, dry, and free from scrap materials.
Adequate lighting and ventilation should be available.
No obstruction in operator’s movement path.
7. PPE (Personal Protective Equipment)
Operator and helper must wear:
Safety helmet
Safety shoes
Safety gloves (cut-resistant)
Safety goggles
Reflective vest
8. Maintenance & Housekeeping
Daily pre-use inspection checklist should be filled by the operator.
Lubrication and servicing must be done as per manufacturer’s guidelines.
Machine should be switched off and isolated during maintenance.
9. Training & Documentation
Machine operator must be trained and competent.
SOP (Standard Operating Procedure) and safety instructions must be displayed near the machine.
Records of inspection and maintenance must be available.
10. Fire & First Aid Preparedness
Fire extinguisher should be nearby and accessible.
First aid box should be available at site.
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